Weld Metal,Copper Alloys, Low Alloy Steel Welding, Semiautomatic Welding Wire Feeders, India

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 STEEL

E 100 Wagon and carriage, chain, storage tanks, auto bodies, steel doors and windows, steel furniture, pipes, sheet metal works.
 
Special Characteristics
Weld bead smooth, uniform and of radiographic quality 
No special skills required while welding
Tensile strength  :  45 - 50 kgf / mm2
Elongation  :  25%
Sizes (mm)  :  2.50         3.15         4.00
Current (Amps)  :  50-90        90-140     120-170
 
E 103 Thin sheet metal, tanks, pipes, autobodies chassis, doors, windows, containers, air conditioning, refrigeration units
 
Special Characteristics
Ideal for all position contact welding. No fatigue to welders
Weld bead smooth, uniform and of radiographic quality
Tensile strength :   45-50 kgf/mm2
Elongation :    17-20%
Sizes (mm) :    2.50      3.15        4.00           5.00
Current (Amps) :    50-90    90-140     120-170     180-220
E 104 Low and medium carbon steels, restrained joints, pressure vessels, dissimilar sections, pipes, flanges, heavy machinery parts, steel castings.
Special Characteristics
High strength and minimum distortion
Weld metal ductile and crack resistant
Tensile strength :   50-55 kgf/mm2
Elongation :   22-30%
Excellent impact resistance :  16 kgf-m
Sizes (mm) :   3.15         4.00         5.00
Current (Amps) :   90-140    140-180    180-220
E 1105 Joining of carbon steel to low alloy steel, or to carbon steel itself
Special Characteristics
High - deposition - efficiency electrode, giving smooth arc and very low spatter loss
The weld metal meets X-ray, ultrasonic and other code requirements
Easy to operate in all position and lends itself to easy slag removal
Tensile strength :   50-60 kgf/mm2
Elongation :   25-30%
E 106 For unidentified and difficult to weld steels, dissimilar steels, springs, pinions, dies, armature shafts, rolls, gears, cushioning alloy under hard deposits
 
Special Characteristics
Ductile and crack resistant
Austeno-ferritic weld metal, ferrite content about 30%
Very high strength :   70-80 kgf/mm2
Elongation :    22% - 24%
Sizes (mm) :   1.60         2.50       3.15         4.00       5.00
Current (Amps)  :   25-35      40-75       70-110    90-140    130-180
E 106 SMP For joining dissimilar steels of unknown composition and welding of springs steel
Special Characteristics
The weld metal has controlled ferrite content as well as grain structure
Electrode has "Spray type" transfer and weld beed is smooth with uniform ripples
The weld metal is crack resistant and is extremely tough
Tensile strength :    80 -85 kgf/mm2
Elongation  :      22 - 24%
Ferrite content  :     25 - 30%
Sizes (mm)  :     2.50        3.15       4.00         5-00
Current (Amps)  :     50-75     70-110     90-130     150-180

 
E 107 Corrosion and heat resistant steel applications, valves, water turbine parts, combustion chamber parts, parts subjected to heat and corrosion
Special Characteristics
Excellent corrosion resistance
Resistant to oxidation upto 12000C
Tensile strength :    55-65 kgf/mm2
Elongation :    30-35%
Sizes (mm) :    2.50      3.15        4.00
Current (Amps) :    40-75    70-110   100-140

 
E 109 Stainless steel overlays and joining SS to MS, shafts, impellers, valve faces and seats, turbine blades, SS cladding on MS parts
Special Characteristics
High deposition rate - 130%
Good resistance to corrosion and heat
Tensile strength  :      55-65 kgf/mm2
Sizes (mm)  :      2.50        3.15          4.00
Current (Amps)  :     90-110     120-140    160-180

 
E 1106 Most suitable for joining armour steel, cast steel, austenitic manganese steel, forged steel, surfacing and grooved rolls and the repair of drop forged dies
Special Characteristics
Rutile coated electrode depositing austenitic ferrite
Crack resistant weld metal
Smooth weld bead with clean edge
Practically no spatter loss
Tensile strength  :   70 - 75 kgf/mm2
Elongation  :    30% - 32%
Sizes (mm)  :    2.50        3.15        4.00        5.00
Current (Amps)  :    50-80     60-110     90-140     130-180

 
E 1061 Austenitic- ferrite, highly crack- resistant electrode having high tensile strength
Special Characteristics
Weld metal having exceptional crack resistant properties
Easy arc control, almost nil spatter loss and extremely easy slag removal
No slag interference
Easy striking of arc, good wetting characteristics
Tensile strength  :  72 - 88 kgf/mm2
Elongation  :  25% - 45%
Sizes (mm) :  2.50      3.15       4.00         5.00
Current (Amps) :  40-75    60-100   100-140    130-180

Also available in this group :
 
E 105 LMP  :  low moisture pick up electrode for carbon & medium tensile steels
E 108  :  Electrode for austenitic manganese steel welding
SPRW 0020  :  Low Hydrogen electrode for low alloy steel welding
SPEM 0010  :  Versatile electrode for welding dissimilar metals and alloys
E 1080  :  High alloy, austenitic stainless steel electrode for Manganese steel joining

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